40-ton conventional welding rotator is designed to assist in the welding of large cylindrical workpieces by providing controlled rotation and support. Here’s a detailed overview of its features, specifications, and applications:
Key Features
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Load Capacity:
- Capable of handling loads up to 40 tons, suitable for various industrial applications.
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Rotating Rollers:
- Typically includes two powered rollers that allow for smooth and controlled rotation of the workpiece.
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Adjustable Roller Spacing:
- The spacing between rollers can be adjusted to accommodate different pipe sizes and lengths, enhancing versatility.
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Speed Control:
- Features variable speed control, enabling precise adjustment of the rotation speed for optimal welding conditions.
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Durable Construction:
- Built with strong materials to withstand heavy loads and provide long-lasting performance.
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Safety Features:
- Includes safety mechanisms such as overload protection, emergency stop buttons, and stable bases to ensure operator safety.
Specifications
- Load Capacity: 40 tons
- Roller Diameter: Typically ranges from 200 to 400 mm, depending on the design.
- Rotation Speed: Generally adjustable, with speeds ranging from a few millimeters to several meters per minute.
- Power Supply: Usually powered by electric motors; specifications may vary by manufacturer.
Applications
- Pipeline Construction: Commonly used in the oil and gas industry for welding large pipelines.
- Tank Fabrication: Ideal for constructing and welding large storage tanks and pressure vessels.
- Shipbuilding: Employed in shipyards for welding hull sections and other large components.
- Heavy Machinery Manufacturing: Utilized in the fabrication of large machinery and industrial equipment.
Benefits
- Enhanced Welding Quality: Consistent rotation improves weld uniformity and reduces defects.
- Increased Efficiency: Reduces the need for manual handling, speeding up the overall welding process.
- Versatility: Compatible with various welding techniques, including MIG, TIG, and submerged arc welding.
If you need further details about specific models, manufacturers, or operational guidelines, feel free to ask!
